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FORTIS Router CNC – 1000x1000mm – Complete Kit
The FORTIS Router CNC – 1000x1000mm – Complete Kit is a high-performance, precision-driven CNC machine, meticulously designed for reliability, versatility, and accuracy in demanding fabrication environments. Equipped with helical gear racks on the X and Y axes and a ball screw Z-axis, the FORTIS delivers smooth, backlash-minimized movement for precise cuts. It features HGR15 linear rails across all axes, ensuring stability at rapid feed rates, and features a robust 40 Series T-Slot extrusion frame for structural integrity and easy modification.
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Description
The FORTIS Router CNC – 1000x1000mm – Complete Kit stands out as the finest machine developed by Maker Store, showcasing a culmination of innovative design and engineering expertise. Every detail has been optimized to deliver exceptional precision, durability, and ease of use. Its advanced features reflect Maker Store’s commitment to providing a reliable and versatile CNC solution that meets the needs of professionals and enthusiasts alike.
Who is the FORTIS Router CNC – 1000x1000mm – Complete Kit Perfect for?
- Makers who are looking to use this machine with higher density materials, including aluminum alloys, brass, and copper.
- Woodworkers who are looking to utilize all kinds of woods and plastics.
- Makers that are looking for the most rigid, robust, and modular machine.
- Projects up to 780x840mm in size.
FORTIS Router CNC – Ultimate Precision and Performance for Industrial Cutting
Overview: Built with carefully selected transmission systems for each axis and rugged components, FORTIS is the ideal choice for high-performance machining in industrial and workshop environments. Its modular design and adaptable features make it a versatile solution, perfect for professionals and dedicated hobbyists prioritizing accuracy and flexibility in every cut.
The FORTIS Router CNC Machine features a high-precision helical gear rack and pinion transmission for the X and Y axes, and a ball screw system for the Z-axis, ensuring smooth and accurate motion.
It utilizes HGR15 linear rails for stability, paired with a robust frame of 40 Series T-slot extrusions.
The machine’s modular design includes two options for Z-Height Clearance.
With its efficient cable management, innovative pinion pivot mechanism, and Finite Element Analysis-tested components, the FORTIS Router CNC is built for durability, precision, and high performance in demanding metal-cutting applications.
FORTIS CNC 1000×1000 Dimensions (mm)
Z-Axis Max Work Height: 110mm/150mm (without a Knife Bed)
What does the FORTIS Router CNC – 1000x1000mm – Complete Kit come with?
Machine FrameMotion MotorsCable ManagementElectronicsProbingSoftware
The FORTIS Router CNC – 1000x1000mm – Complete Kite boasts a sturdy frame constructed from high-strength 40 Series T-slot Aluminum Extrusions, specifically using 40×40 and 40×80 profiles. This design provides exceptional rigidity and durability, essential for maintaining stability during high-precision cutting tasks.
This Kit includes:
- 4x T-Slot 40x80mm – 40 Series -HEAVY DUTY
- 3x T-Slot 40x40mm – 40 Series – HEAVY DUTY
- Plates, Brackets, and other associated hardware
Motion motors are used to drive various parts of the machine to achieve precise movement and positioning. These motion motors are used: X-Axis Motor: Controls the horizontal movement of the machine table or workpiece along the X-axis. It moves the table or the workpiece left and right. Y-Axis Motor: (2 Motors Required) Controls the movement along the Y-axis, typically perpendicular to the X-axis. It moves the table or workpiece forward and backward. Z-Axis Motor: Controls the vertical movement along the Z-axis. It moves the tool up and down.
This Kit includes:
Cable management with drag chains is used in CNC machines to ensure organized and reliable movement of cables and hoses.
Drag chains are essential for maintaining the functionality and safety of CNC machines.
They work by ensuring that cables and hoses are managed effectively throughout the machine’s various movements.
This Kit includes:
The E5X MCS bundle is an electronics bundle for a CNC machine that includes components such as stepper motors, driver boards, power supplies, cables and limit switches. These components work together to control the movement and positioning of the machine’s cutting tool, allowing you to precisely cut and shape materials such as wood, metal, and plastics.
This Kit includes:
- E5X MCS Controller
- 1x MEAN WELL Power Supply – 36V 450W
- 1x Dual Output Power Supply 5V and 24V – 65W – RD-65B
- 1x E-Stop Switch
- 4x Inductive Proximity Sensor – NPN-NC- LJ12A3-AX
- 4 Core Shielded Stepper Cables (For Stepper Motors)
- 3 Core Shielded Cables (For Inductive Sensors)
- DC Cable – 2 Core 3mm
- DC Cable – 2 Core 2mm
The XYZ Touch probe is used for setting workpieces to 0,0,0 and establishing the origin point on a CNC machine. By probing the surface of the workpiece, the touch probe accurately determines the exact location of the part in relation to the machine’s coordinate system.
This ensures that the workpiece is aligned correctly at the 0,0,0 origin point, which is crucial for accurate machining and maintaining consistency throughout the manufacturing process.
This Kit includes:
CNC Software
CNC machines require two key software types: CAD/CAM software for designing parts and generating machining instructions, and G-code sender software to transfer these instructions to the CNC machine. CAD/CAM software creates the design and toolpaths, while G-code sender software ensures the machine executes the operations accurately.
CAD/CAM
- AutoDesk Fusion 360 (Free for Non-Commercial Purposes)
- Vectric VCarve/VCarve Pro (Offered Separately – Perpetual license)
- Carveco (Offered Separately – Subscription Base)
G-Code Sender
- ioSender (Free)
Explore Our Free Offers & Bonuses!
- FREE 2-hour one-to-one engineering guidance to get you started on your projects
- FREE Lifetime technical support
FORTIS Router CNC – 1000x1000mm – Complete Kit Material Capabilities
With the FORTIS Router CNC, you gain access to a vast array of materials that can be effortlessly cut and engraved, from hardwoods to more demanding materials such as aluminum, brass or copper. This machine helps you to really push the boundaries of your creativity. Create stunning signs, personalized home décor, intricate jewelry, precise prototypes, and so much more! You are not limited to, but the most common materials paired with the FORTIS Router CNC Machine are:
Copper
Aluminum Composite Panel (ACM)
MDF
Brass
EVA Foam
Plastics
Hardwoods
Aluminium
Carbon Fibre
HDPE
FORTIS Router CNC Features
Helical Gear Rack and Pinion Transmission System
Maker Store’s helical rack and pinion system is an excellent choice for the X and Y axes in a plasma CNC because it provides both high speed and smooth, accurate motion, which is ideal for the large, rapid movements these axes often require. The ability of Helical racks to be butt joined together makes FORTIS extendable to any length. The angled teeth of a helical rack and pinion create more contact surface area compared to straight-cut gears, which helps distribute the load more evenly and reduces backlash for precise cutting.
Additionally, the helical design operates more quietly and with less vibration, leading to greater stability and reducing the wear on components. This setup is perfect for plasma CNCs that need consistent accuracy across wide cutting areas. When installing the Helical rack onto the Maker Store 40 Series extrusion, use the Maker Store Helical Rack installation tool and the Gear Rack Motor Mount Plate.
Ball Screw Transmission System for Z-Axis
Using a high-accuracy transmission system like a SFU1204 ball screw for Z-axis travel in a CNC, is crucial for achieving precise cuts and maintaining consistent quality. The Z-axis controls the height of the spindle, which directly affects cutting accuracy. A ball screw’s high efficiency and low friction allow for smooth, controlled movement, ensuring spindle positioning even at high speeds. This accuracy is essential in CNC machining, where even slight height variations can impact cut quality, reduce part precision, and increase wear on cutting tools.
HGR15 Linear Rail and Bearing Motion System
The HGR15 Linear Rail and Bearing system is ideal for CNC motion setup due to its combination of rigidity, precision, and smooth operation. Designed to handle high loads with minimal deflection, the HGR15 provides a stable and accurate foundation for both light and heavy-duty cutting applications. Its linear bearing design ensures consistent, low-friction movement along the rail, which is essential for maintaining precise toolpaths and smooth cuts even at higher speeds. Additionally, the HGR15’s durability and resistance to wear make it a reliable choice for the repetitive motions typical in CNC operations, extending the lifespan of the machine and minimizing maintenance.
The HGR15 Bearings are designed to handle heavy loads and high acceleration forces, supporting FORTIS’s impressive rapid feed rates of up to 35,000 mm/min. Additionally, the bearings come equipped with integrated seals and wipers, protecting the internal components from dust, debris, and cutting particles, ensuring long-lasting performance with minimal maintenance.
By incorporating these high-quality linear rails and bearings, FORTIS ensures superior motion control, durability, and reliability—key factors for achieving professional-grade results in demanding CNC machining applications.
Sturdy Machine Frame
The FORTIS Router CNC – 1000x1000mm – Complete Kit boasts a sturdy frame constructed from high-strength 40 Series T-slot Aluminum Extrusions, specifically using 40×40 and 40×80 profiles.
This design provides exceptional rigidity and durability, essential for maintaining stability during high-precision cutting tasks.
The T-slot construction allows for easy attachment of components and accessories, making modifications and customizations straightforward.
Rigid Gantry Plates allow two clearance configurations
The FORTIS Router CNC Machine features versatile Y-axis gantry plates that allow for two distinct clearance configurations to accommodate various cutting needs. Users can assemble the machine with either a 150mm clearance, ideal for handling thicker materials and providing ample space for complex cuts, or a 110mm clearance configuration, offering a more compact setup. This flexibility ensures that the FORTIS Router CNC can be tailored to different applications, enhancing its adaptability to a wide range of projects while maintaining precision and control.
Use of Robust 25×50 Cable Drag Chain
The FORTIS Router CNC features an effective cable management system using 25×50 drag chains to keep cables organized, protected, and free from obstruction during operation. The robust 25×50 drag chains are used on the X and Y axes, offering ample space for housing the machine’s cables and hoses, while ensuring smooth and reliable movement. These drag chains prevent cable tangling and wear, which is crucial for maintaining the machine’s performance and extending the lifespan of its electrical components.
Custom Ball Screw Brackets
The FORTIS Router CNC uses Custom ball screw brackets that replace the traditional Fixed and Floating Ball Screw supports making the whole assembly compact and lightweight. These brackets are suitable for SFU1204 – 12mm Ball Screw and are made from Aluminum 6063-T5. The bracket at the threaded end of the ball screw uses 6800-2RS Bearing with a dynamic load rating of 1.38kN. The bracket at the non-threaded end uses a 688Z Bearing with a dynamic load rating of 590N.
Custom Foot Bracket
The FORTIS Router CNC is equipped with custom foot brackets that allow users to attach 40 Series extrusions to the machine base, creating a table.
These brackets are made from 2 mm-thick Mild Steel Sheet.
The brackets use M8 hardware that creates a sturdy connection.
Pinion Pivot Mechanism
With the addition of the FORTIS Router CNC, Maker Store developed a new pivot mechanism for the Helical Gear Rack and Pinion.
The result is more sturdy compared to the pivot mechanism used in machines like WorkBee and Ox-GEAR.
This new pivot mechanism maintains constant tension between the Helical Pinion mounted on the motor shaft and the Helical Rack using a custom Rod End that has a threaded hole.
By maintaining constant engagement between the pinion and rack, the system ensures accurate positioning and smooth motion, even at high speeds or under heavy loads. This improved tensioning system also reduces wear on the components, contributing to the machine’s overall longevity. For users, this means less maintenance and more reliable performance, making the Pinion Pivot Mechanism a valuable innovation for precision-driven tasks.
Controller
FORTIS Router CNC – 1000x1000mm – Complete Kit comes with the E5X MCS Controller.
This controller is a powerful 32-bit CNC controller, running on grblHAL firmware, which is quickly becoming the firmware of choice for CNC control, due to increased functionality and added features, far superseding the current 8-bit CNC controllers running on the standard grbl or grbl ESP32.
Depending on the user’s requirements, E5X MCS can be connected via a USB or Ethernet interface.
The E5X MCS T4.1 uses the advanced grblHAL firmware because of the several benefits it offers. It is based on the Teensy 4.1 microcontroller, which is currently the most powerful microcontroller in its class.
XYZ Touch Probe
No more setting your workpiece height with a bit of paper or aluminium foil!
With its user-friendly design, the XYZ Touch Probe simplifies tool and workpiece setup.
By probing specific points or edges, the machine precisely determines the position of the tool and workpiece, which increases accuracy and provides consistent results.
This eliminates the need for manual measurements and ensures consistent setups across multiple machining operations. This saves valuable time and improves overall workflow efficiency and productivity.
Software for the FORTIS Router CNC – 1000x1000mm – Complete Kit
With CNC machines, you will require two pieces of software to create your projects. The first software (CAD/CAM) will be responsible for creating the cut files (gcode file), while the second software (gCode Sender) is responsible for reading the gcode files. Together, CAD/CAM software and G-code sender software provide a comprehensive workflow from design to production, ensuring that CNC machines operate efficiently and accurately.
CAD/CAM (First Software)
CAD/CAM Software:
- Purpose: CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing) software are used for designing and preparing the machining instructions. CAD software is used to create detailed 2D or 3D models of the parts or components to be machined. CAM software then takes these designs and generates the toolpaths and machining strategies required to manufacture the parts.
- Function: It allows users to define the geometry of the part, set up machining operations, and optimize cutting paths. The result is a set of instructions that guide the CNC machine in producing the part.
Option 1 – Fusion 360 – FREE for non-commercial purposes
Fusion 360 is a powerful and comprehensive software solution specifically designed for CNC machining. It provides a wide range of tools and features to support the entire CNC workflow, from design and simulation to toolpath generation and machine control. Fusion 360 allows you to create and design your CNC projects in a 3D environment, allowing you to visualise and model your ideas with precision. Fusion 360 also offers a powerful CAM (Computer-Aided Manufacturing) module that allows you to generate toolpaths for your CNC machine.
Option 2 – Carveco – Subscription-Based Software – Offered Separately
Carveco Software is a leading software solution specifically designed for CNC machining, woodworking, and engraving applications. It offers a comprehensive set of tools and features that empower users to bring their creative visions to life with precision and ease.
With Carveco Software, you can create intricate designs and models in a user-friendly and intuitive 3D environment. The software provides powerful modelling and sculpting tools that allow you to create organic shapes, complex geometries, and intricate details for your CNC projects.
Whether you’re designing furniture, decorative pieces, signage, or artwork, Carveco Software offers the flexibility and capabilities to bring your ideas to reality.
One of the key features of Carveco Software is its advanced toolpath generation. The software offers a variety of machining strategies, including 2D profiling, 3D roughing and finishing, pocketing, and engraving. It allows you to optimize toolpaths for efficient material removal, achieve smooth surface finishes, and control cutting parameters for different materials and CNC machines.
Option 3 – Vectric VCarve – Desktop – Offered Separately
Vectric VCarve Desktop software is a professional-grade solution designed specifically for CNC routing and engraving projects. It offers a comprehensive set of features and tools that empower users to create intricate designs, generate toolpaths, and control their CNC machines with precision and efficiency.
With VCarve Desktop, you can create detailed 2D and 2.5D designs using a user-friendly and intuitive interface. The software provides a range of drawing and editing tools, allowing you to create or import vector graphics, add text, and manipulate shapes to create unique designs.
Whether you’re working on signage, woodworking projects, or personalised engravings, VCarve Desktop offers the flexibility to bring your ideas to life.
g-Code Sender Software (Second Software)
G-code Sender Software:
- Purpose: This software is responsible for communicating the generated G-code instructions from the CAM software to the CNC machine. G-code is the language used by CNC machines to perform specific operations, such as moving the tool, setting speeds, and controlling other aspects of the machining process.
- Function: It transfers the G-code files to the CNC machine, ensuring that the machine performs the operations as planned. This software often includes features for real-time monitoring and controlling the CNC machine during the machining process.
ioSender (Recommended) – FREE
ioSender is a powerful gcode sender developed for grblHAL and used for CNC control. Its feature-rich and easy-to-use interface makes it an ideal CNC gcode sender. This software is recommended for use with E5X MCS to get the full functionality of the controller. Features include, but are not limited to:
- Auto-levelling
- Multiple probing techniques (edge finding, semi-automatic tool changes, circular probing)
- Job framing
- Ethernet Connectivity (supported controllers only)
- Camera interface
- Input diagnostics (limit switches, input control signals)
- Machine and spindle speed override
FORTIS Router CNC – 1000x1000mm – Complete Kit Add-Ons
The FORTIS Router CNC can be paired with the following add-ons to suit different requirements. Please note that these add-ons are not included in the kit and can be bought separately.
Table
The Table for FORTIS CNC 1000x1000mm is constructed using durable 40 Series T-slot aluminum extrusion, providing a solid and stable foundation for the CNC machine. This robust frame is designed to support heavy-duty cutting tasks while minimizing vibrations, which helps to maintain precision and accuracy during operation. The legs of the table can be easily attached to the Custom Foot Brackets of the FORTIS using M8 hardware.
Router Add-Ons
Note: For a fully functional Router CNC Machine, you need the following:
- Build your own Spoiler Board -Maker Store Spoiler Board for FORTIS CNC 1000x1000mm – Coming Soon!
- Build your own Table Maker Store Table for FORTIS CNC 1000x1000mm – Coming Soon!
- The recommended Spindle for this machine is a 1.5kW Air-cooled spindle Bundle.
- Alternatively, a 2.2kW spindle and a water pump cooling system would work extremely well.
- Collets, end mills, and bits are not pre-selected for this kit, which allows customers to choose the option best suited to their application.
FORTIS Router CNC Machine: Engineered using Finite Element Analysis (FEA)
All of the custom brackets and plates used in the FORTIS Router CNC machine have been tested using Finite Element Analysis (FEA). This advanced computational method played a crucial role in refining the machine’s design, allowing for virtual testing and optimization before physical prototyping. The physical prototyping further helped the Maker Store engineers to optimize the design for optimal performance. We proudly offer this service to customers who are in need of custom parts or machines before beginning the manufacturing stage as well.
FORTIS Router CNC Specifications:
Machine Sizes | Machine | Working Area | Footprint | ||||||
| 1000x1000mm | 780x840mm | 1197x1020mm | |||||||
| 1000x1500mm | 780x1340mm | 1197x1520mm | |||||||
| 1500x1500mm | 1280x1340mm | 1697x1520mm | |||||||
| 1500x2650mm | 1280x2490mm | 1697x2670mm | |||||||
Motors | X-Axis | Y-Axis | Z-Axis | ||||||
| NEMA 23 High Torque – 3 Nm Stepper Motor | NEMA 23 High Torque – 3 Nm Stepper Motor | NEMA 23 High Torque – 3 Nm Stepper Motor | |||||||
| X-axis Motion System | HGR15 Linear Rails with HGH15CA Bearings | ||||||||
| Y-axis Motion System | HGR15 Linear Rails with HGH15CA Bearings | ||||||||
| Z-axis Motion System | HGR15 Linear Rails with HGH15CA Bearings | ||||||||
| X-Axis Transmission System | Helical Rack/Pinion Module 1.0 | ||||||||
| Y-Axis Transmission System | Helical Rack/Pinion Module 1.0 | ||||||||
| Z-Axis Transmission System | 300mm SFU1204 Ball Screw | ||||||||
| Rapid Feed Rate | 35000 mm/min | ||||||||
| Repeatability | ±0.03mm | ||||||||
| Clearance Configurations | 150mm and 110mm | ||||||||
Why Maker Store?
Customer Support
Our USA product specialists are here to help—by phone, email, live chat or in-store! Our customer support includes access to engineers for assistance.
Lifetime Technical Support
Our Lifetime Assistance ensures you have ongoing support for your CNC machine long after your purchase.
Warranty
Apart from ensuring you get the best quality products, all of our products are also backed by our 12-month comprehensive warranty.Don’t take our word for it!
Maker Store: A Leader in CNC Design and Engineering
Maker Store is not just another supplier of CNC machines and tools; it’s a hub of innovation, driven by a passion for empowering creators.
With a team of experts who have spent years mastering the intricacies of CNC technology, Maker Store has earned a reputation for delivering cutting-edge solutions that push the boundaries of what is possible.
We are proud to introduce the FORTIS CNC Machine to the world and are sure you will love it as much as we do!
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